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10 Best Tig Mig Welders 2025 in the United States

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Our Top Picks

#1

Winner

ARCCAPTAIN MIG Welder, 200Amp 6 in 1 Gas MIG/Gasless Flux Core MIG/Stick/Lift TIG/Spot welding/Spool Gun 110V/220V Aluminum Multi Process Welding Machine with LED Digital Display, Burn Back Adjustment

Rating
9.9
Chosen by1,317
Power Output
Input Voltage
Portability

Most important from
622 reviews

Power Output
The ARCCAPTAIN MIG Welder offers impressive versatility, adjustment, and power, making it a substantial upgrade from basic transformer MIG welders.
Input Voltage
Lightweight and highly portable, this unit's ability to plug into 120V makes it convenient for use anywhere without needing a 220V plug.
Portability
Lightweight and highly portable, this unit's ability to plug into 120V makes it convenient for use anywhere without needing a 220V plug.
Material Compatibility
It performs well across different material thicknesses, from thin door sheet metal to 1/4" farm implements.
Ease of Use
This welder comes almost ready to use out of the box with extra MIG consumables and three different styles of wire drive rolls.

The ARCCAPTAIN MIG Welder is a versatile 6-in-1 welding machine that offers a range of welding options including Gas/Solid Wire MIG, Gasless Flux Core MIG, Stick, Spot welding, and Lift TIG. It operates on both 110V and 220V input voltage, providing flexibility for different power sources. With a power output of 200 amps, it is suitable for various welding tasks and material types such as aluminum, thanks to its compatibility with different wire diameters and types.

The synergy MIG feature with digital controls makes it user-friendly, as it automatically adjusts the current and wire feeding speed based on the selected wire diameter and gas material. This is beneficial for both beginners and professionals. The welder's large LED display offers clear and easy-to-read data, enhancing user experience by allowing adjustments without removing the welding helmet.

Portability is a strong point, as it comes with a handle and shoulder strap, making it convenient for outdoor and maintenance work. However, the machine requires additional purchases for certain wire rollers and optional guns, which might not be ideal for everyone. Additionally, the cooling fan is designed to run only when needed, which can be a positive for noise reduction but may cause concern regarding consistent cooling during prolonged use. Safety features such as over current and over voltage protection add to its reliability, making it a high-quality, multi-functional welder that passed rigorous tests, suitable for varied welding needs.

Rating
9.9
Chosen by1,317
Power Output
Input Voltage
Portability

Most important from
622 reviews

Power Output
The ARCCAPTAIN MIG Welder offers impressive versatility, adjustment, and power, making it a substantial upgrade from basic transformer MIG welders.
Input Voltage
Lightweight and highly portable, this unit's ability to plug into 120V makes it convenient for use anywhere without needing a 220V plug.
Portability
Lightweight and highly portable, this unit's ability to plug into 120V makes it convenient for use anywhere without needing a 220V plug.
Material Compatibility
It performs well across different material thicknesses, from thin door sheet metal to 1/4" farm implements.
Ease of Use
This welder comes almost ready to use out of the box with extra MIG consumables and three different styles of wire drive rolls.
#2

ARCCAPTAIN 160A MIG Welder 110V 220V 4 in 1 Welding Machine Gas MIG, Gasless MIG Flux Core Welder, Lift TIG, MMA Stick Welder, Welder Machine with Synergy for Beginner IGBT Inverter Portable Welder

Rating
9.8
Power Output
Input Voltage
Portability

Most important from
52 reviews

Power Output
This welder offers impressive versatility, adjustment, and power, making it a significant upgrade from basic transformer MIG welders.
Input Voltage
Lightweight and portable, this welder is easy to carry and use in various locations, thanks to its dual voltage input.
Portability
Lightweight and portable, this welder is easy to carry and use in various locations, thanks to its dual voltage input.
Material Compatibility
The welder performs well across different materials, from thin door sheet metal to thicker 1/4" farm implements, maintaining strong and tight welds.
Ease of Use
Setup is straightforward, with most essentials included for MIG or stick welding right out of the box.

The ARCCAPTAIN 160A MIG Welder is a versatile 4-in-1 machine that can handle Gas MIG, Gasless MIG, Lift TIG, and MMA Stick welding. It's designed to meet a variety of welding needs, making it suitable for home DIY projects, outdoor repairs, and maintenance tasks. This welder is user-friendly, especially for beginners, thanks to its synergic control feature, which automatically adjusts the current and wire feeding speed based on the selected wire diameter. This makes it easier to achieve the right settings without much hassle.

The dual voltage input (110V and 220V) provides flexibility in different working environments, which is a plus for varied job sites. One of its standout features is its portability; weighing only 11.8 pounds and equipped with a handle and shoulder strap, it’s easy to carry around. Safety is also a key consideration, with built-in protections against over-current, over-load, overheating, and over-voltage, ensuring the machine's longevity and safe operation.

However, it's worth noting that to use the Lift TIG function, an extra torch needs to be purchased separately, which could be an additional cost. The machine has been tested extensively in harsh environments, promising durability and high-quality performance. The ARCCAPTAIN 160A MIG Welder is a solid choice for anyone looking for a portable, easy-to-use, and versatile welding machine.

Rating
9.8
Power Output
Input Voltage
Portability

Most important from
52 reviews

Power Output
This welder offers impressive versatility, adjustment, and power, making it a significant upgrade from basic transformer MIG welders.
Input Voltage
Lightweight and portable, this welder is easy to carry and use in various locations, thanks to its dual voltage input.
Portability
Lightweight and portable, this welder is easy to carry and use in various locations, thanks to its dual voltage input.
Material Compatibility
The welder performs well across different materials, from thin door sheet metal to thicker 1/4" farm implements, maintaining strong and tight welds.
Ease of Use
Setup is straightforward, with most essentials included for MIG or stick welding right out of the box.
#3

Lincoln Electric 90i MIG and Flux Core Wire Feed Weld-PAK Welder, 120V Welding Machine, Portable w/Shoulder Strap, Protective Metal Case, Best for Small Jobs, K5256-1

Rating
9.5
Power Output
Input Voltage
Portability

Most important from
609 reviews

Power Output
Perfect for quick jobs or hobbyists at home; it welds hotter and better than expected.
Input Voltage
This welder is wonderfully compact and runs off the 110V power from my house.
Portability
Highly portable with a shoulder strap; the welder takes up less space than my backpack of welding supplies.
Material Compatibility
A versatile tool that works well for both flux core and MIG welding, ideal for DIY enthusiasts and small repairs.
Ease of Use
Setting it up and using it was easy.

The Lincoln Electric 90i MIG and Flux Core Wire Feed Welder is a versatile and portable welding machine that operates on 120V input power. It's designed for use with flux-cored and solid MIG wires, making it suitable for a range of materials with a maximum thickness of 1/4” for flux-cored and 3/16” for solid MIG wires. This welder is light and portable, weighing just 15 pounds and featuring a shoulder strap, making it highly convenient for mobile welders and small maintenance jobs.

The protective metal case ensures durability and protection from the elements, and the included accessories like the welding gun, nozzle, and work cable make it ready to use out of the box. The simple two-knob control for wire speed and voltage makes it user-friendly, even for beginners, while the inverter power source provides more efficient operation and smoother weld characteristics.

This welder is best suited for small jobs, DIY projects, and home repairs, rather than heavy-duty industrial tasks. Its compact size and ease of use make it an excellent choice for hobbyists and those new to welding, but professionals with more demanding needs may find its power output and duty cycle limiting for larger projects.

Rating
9.5
Power Output
Input Voltage
Portability

Most important from
609 reviews

Power Output
Perfect for quick jobs or hobbyists at home; it welds hotter and better than expected.
Input Voltage
This welder is wonderfully compact and runs off the 110V power from my house.
Portability
Highly portable with a shoulder strap; the welder takes up less space than my backpack of welding supplies.
Material Compatibility
A versatile tool that works well for both flux core and MIG welding, ideal for DIY enthusiasts and small repairs.
Ease of Use
Setting it up and using it was easy.

Buying Guide for the Best Tig Mig Welders

When choosing a TIG or MIG welder, it's important to understand the differences between the two and how they align with your welding needs. TIG (Tungsten Inert Gas) welding is known for its precision and is ideal for welding thinner materials and achieving high-quality welds. MIG (Metal Inert Gas) welding, on the other hand, is generally easier to learn and is suitable for welding thicker materials quickly. Your choice will depend on the type of projects you plan to undertake, the materials you will be working with, and your level of experience. Here are some key specifications to consider when selecting a welder.
Power OutputPower output, measured in amps, determines the thickness of the material you can weld. Higher power output allows you to weld thicker materials. For light-duty work, a welder with 100-150 amps is sufficient. For medium-duty work, look for 150-200 amps. For heavy-duty work, you may need a welder with 200+ amps. Choose a power output that matches the thickness of the materials you plan to weld most frequently.
Duty CycleThe duty cycle indicates how long a welder can operate continuously before needing to cool down. It is expressed as a percentage of a 10-minute period. For example, a 20% duty cycle at 150 amps means the welder can run for 2 minutes and needs 8 minutes to cool down. For hobbyists and light-duty work, a lower duty cycle (20-30%) is usually sufficient. For professional or heavy-duty work, look for a higher duty cycle (40-60% or more) to ensure longer continuous operation.
Input VoltageInput voltage refers to the electrical power required to run the welder. Welders typically come in 110/120V or 220/240V models. 110/120V welders are suitable for home use and light-duty projects, as they can be plugged into standard household outlets. 220/240V welders are more powerful and are used for industrial or heavy-duty applications. Choose an input voltage that matches the power availability in your workspace and the type of projects you plan to undertake.
PortabilityPortability is important if you need to move your welder frequently. Portable welders are lighter and often come with handles or wheels for easy transport. For occasional use or if you work in different locations, a portable welder weighing 20-50 pounds is ideal. For stationary use in a workshop, a heavier, more robust welder may be suitable. Consider how often you will need to move the welder and choose accordingly.
Material CompatibilityDifferent welders are compatible with different materials. TIG welders are excellent for welding aluminum, stainless steel, and other non-ferrous metals, providing high-quality, precise welds. MIG welders are versatile and can weld a variety of materials, including steel, stainless steel, and aluminum, but may not provide the same level of precision as TIG welders. Consider the types of materials you will be welding most often and choose a welder that is compatible with those materials.
Ease of UseEase of use is crucial, especially for beginners. MIG welders are generally easier to learn and use, making them a good choice for those new to welding. They have a continuous wire feed that makes the process faster and more straightforward. TIG welders require more skill and control, as they involve manually feeding the filler rod and controlling the heat with a foot pedal. If you are a beginner, a MIG welder may be more suitable. If you have more experience or need precise welds, a TIG welder might be the better choice.

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